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M&T Engineering Equipments is a pioneer manufacturer of Dairy, Pharma, and all types of Food Processing Equipment in India.

Mango Pulp Processing Line

Mango Pulp Processing Line

Overview

A mango juice processing line involves several stages and equipment to transform fresh mangoes into juice while maintaining quality, flavor, and safety. Here's an overview of the typical components and stages involved in a mango juice processing line:

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Process Flow

  • Reception and Inspection: Fresh mangoes are received at the processing facility and undergo an initial inspection to ensure they meet quality standards. Damaged, overripe, or spoiled mangoes are removed at this stage.
  • Washing and Cleaning: The mangoes are thoroughly washed and cleaned to remove dirt, debris, and any surface contaminants. This step is crucial for ensuring the safety and quality of the final juice.
  • Peeling and Deseeding: Depending on the desired end product, the mangoes may undergo peeling and deseeding. Peeling removes the skin from the mangoes, while deseeding removes the seeds. However, some products may include pulp with seeds for added texture.
  • Pulping or Crushing: The mangoes are pulped or crushed to extract the juice and pulp. This can be done using equipment such as pulpers, crushers, or blenders.
  • Enzyme Treatment (Optional): In some cases, an enzyme treatment may be applied to the pulp to break down cell walls and increase juice yield. This step can help maximize extraction efficiency and improve juice quality.
  • Pasteurization: The mango juice undergoes pasteurization, a heat treatment process that kills harmful bacteria while preserving flavor and nutritional quality. Pasteurization is typically done using either a high-temperature short-time (HTST) or a flash pasteurization method.
  • Filtration: The pasteurized mango juice is passed through filtration equipment to remove any pulp, fibers, or solids, resulting in a smooth and clear juice.
  • Blending (Optional): Depending on the desired consistency and flavor profile, the mango juice may undergo blending with other ingredients such as water, sugar, or citric acid.
  • Packaging: Once processed and filtered, the mango juice is packaged into bottles, cartons, or pouches using filling machines. Packaging materials should be suitable for storing acidic products like mango juice and provide adequate protection against light and oxygen.
  • Quality Control: Throughout the processing line, quality control measures are implemented to ensure the safety, consistency, and integrity of the mango juice. This may include testing for pH levels, acidity, sugar content, and microbial contamination.
  • Storage and Distribution: Packaged mango juice is stored in warehouses or cold storage facilities before distribution to retailers, supermarkets, and food service establishments.

By following these steps in a mango juice processing line, manufacturers can produce high-quality mango juice products that meet consumer preferences for taste, texture, and nutritional value. Additionally, efficient processing methods help to minimize food waste and ensure product safety and hygiene standards are met.