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M&T Engineering Equipments is a pioneer manufacturer of Dairy, Pharma, and all types of Food Processing Equipment in India.

Green Peas Processing Line

Green Peas Processing Line

Overview

A green peas processing line involves a series of steps and equipment designed to efficiently process fresh green peas from harvesting to packaging. Here's a general overview of the process:

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Process Flow

  • Reception and Cleaning: Fresh green peas are received at the processing plant and undergo initial cleaning to remove dirt, debris, and any foreign materials. This may involve pre-cleaning equipment such as vibratory screens or air blowers.
  • Sorting and Grading: The peas are sorted and graded based on size, color, and quality criteria. This can be done manually or using automated sorting machines equipped with optical sensors and cameras to detect defects.
  • Shelling: If the peas are harvested as whole pods, they need to be shelled to separate the peas from the pods. Shelling can be done using mechanical shelling machines or by hand, depending on the scale of production.
  • Blanching: Blanching involves briefly immersing the peas in boiling water or steam to deactivate enzymes, preserve color, and enhance texture. Blanching can help retain the peas' vibrant green color and improve their overall quality.
  • Cooling: After blanching, the peas are rapidly cooled to stop the cooking process and maintain their firmness and freshness. Cooling can be achieved using cold water baths or air cooling systems.
  • Freezing (Optional): If producing frozen green peas, the blanched and cooled peas are frozen using quick-freezing methods such as IQF (Individual Quick Freezing). This helps to preserve the peas' flavor, texture, and nutritional value.
  • Packaging: Once processed, the green peas are packaged into bags, cartons, or other containers suitable for storage and distribution. Packaging materials should be food-grade and provide adequate protection against moisture and physical damage.
  • Quality Control: Throughout the processing line, quality control measures are implemented to ensure the safety, consistency, and integrity of the green peas. This may include visual inspections, sampling, and testing for contaminants or defects.
  • Storage and Distribution: Packaged green peas are stored in cold storage facilities to maintain their freshness and quality before distribution to retailers, supermarkets, and other outlets.

By following these steps in a green peas processing line, manufacturers can produce high-quality green peas products that meet consumer preferences for taste, texture, and nutritional value. Additionally, efficient processing methods help to minimize food waste and ensure product safety and hygiene standards are met.